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U Shape Horizontal Ribbon Mixer High Precision Double Ribbon Blender

Doebritz (Shanghai) Co., Ltd.
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U Shape Horizontal Ribbon Mixer High Precision Double Ribbon Blender

Brand Name : Doebritz

Place of Origin : CHINA JiangSu wuxi

MOQ : 1

Price : negotiable

Payment Terms : 30/70

Delivery Time : 14 weeks

Packaging Details : wooden box

shape : U - shape

structure : double ribbons

Drive : drive unit

Part replaceability : Ribbons can be changed into paddles

Optional components : chopper is optional

Scope of application : wide application

Mixed precision : high mixing precision

Mixed performance : short mixing time and large loading ratio

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  1. Mainframe Framework

    • U-shaped mixing chamber: Symmetrical streamlined design minimizes material residue and facilitates cleaning.
    • Double helical agitators: The outer helix (larger diameter) and inner helix (smaller diameter) work synergistically to create a three-dimensional mixing field.
    • Drive system: Equipped with frequency-adjustable motors, supporting 0-60rpm speed adjustment to accommodate different material properties .
  2. Innovative Transmission Mechanism

    • Outer helix (clockwise rotation): Transfers raw materials from both ends to the center, generating axial flow.
    • Inner helix (counterclockwise rotation): Counteracts by pushing materials from the center to the ends, achieving shear mixing.
    • Reverse motion ratio: Typically, the outer helix rotates 1.5-2 times faster than the inner helix to balance turbulence and homogeneity .

II. Modular Design Characteristics

  1. Adjustable Agitator System

    • Standard helical blades: Suitable for free-flowing powders (e.g., flour, chemical granules).
    • Toothed blades: Enhances shear force for high-viscosity materials (e.g., adhesives, silicone).
    • Digging blades: Designed for bulky materials (e.g., fractured polymers) to improve fragmentation efficiency .
  2. Auxiliary Functional Configurations

    • Chopper unit: Optional dual-blade cutter operates at 1200rpm to break agglomerates.
    • Sealing system:
      • Concave top cover: Supports 0.5MPa positive/negative pressure for flammable/explosive media.
      • Quick-opening end cover: Hydraulically lifted in 30 seconds for easy cleaning.
    • Temperature control: Jacketed heating/cooling system with ±1℃ precision for heat-sensitive materials.

III. Performance Advantages (Quantitative Analysis)

Metric Technical Parameter Industry Comparison
Mixing uniformity CV value ≤3% (ISO 20787) 1.5 times higher than planetary mixers
Loading rate 80-95% (volumetric filling) 40% higher than V-type mixers
Energy efficiency 0.3kWh/kg (powder mixing) 35% lower than high-speed mixers
Cleaning validation SIP/CIP certified Meets FDA 21 CFR Part 11 standards

IV. Technological Development Trends

  1. Intelligent Upgrades

    • In-line monitoring: Near-infrared spectroscopy (NIR) for real-time mixing analysis.
    • Digital twin: CFD simulation to optimize agitator flow fields.
  2. Green Manufacturing Adaptation

    • Low-shear mode: Reduces oxidation degradation of heat-sensitive materials (e.g., vitamin C).
    • Modular cleaning: Ultrasonic-assisted systems cut water usage by 60%


Product Tags:

U Shape Horizontal Ribbon Mixer

      

Horizontal Ribbon Mixer High Precision

      

Horizontal Double Ribbon Blender

      
Quality U Shape Horizontal Ribbon Mixer High Precision Double Ribbon Blender for sale

U Shape Horizontal Ribbon Mixer High Precision Double Ribbon Blender Images

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